I'm just a little speechless

Started by mowens, October 21, 2025, 12:02 PM

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mowens

My boss is quite the storyteller and I suspect he occasionally uses poetic license to add a little entertainment value, so when he told me there was an engineer who wanted to use a vacuum fixture to hold bare honeycomb core for machining, I had a feeling he was doing that again. Then I talked with my coworker who is on that project and he confirmed it. One of our lab techs had to explain to him why it wouldn't work.

He had to explain to an engineer why something full of hundreds of holes couldn't be held down by vacuum.


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Leehound

Quote from: mowens on October 21, 2025, 12:02 PMMy boss is quite the storyteller and I suspect he occasionally uses poetic license to add a little entertainment value, so when he told me there was an engineer who wanted to use a vacuum fixture to hold bare honeycomb core for machining, I had a feeling he was doing that again. Then I talked with my coworker who is on that project and he confirmed it. One of our lab techs had to explain to him why it wouldn't work.

He had to explain to an engineer why something full of hundreds of holes couldn't be held down by vacuum.




Let me guess. He's college educated? ::)
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CNCAppsJames

Quote from: Leehound on October 21, 2025, 12:04 PMLet me guess. He's college educated? ::)
#TrustTheScience #PeerReviewedWisdom

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mowens

"I would gladly risk feeling bad at times if it also meant that I could taste my dessert." - Data

gcode

Quote from: mowens on October 21, 2025, 12:02 PMHe had to explain to an engineer why something full of hundreds of holes couldn't be held down by vacuum.

You should have let him find out for himself.
After all, experience is the best teacher.
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Newbeeee™

Quote from: mowens on October 21, 2025, 12:02 PMHe had to explain to an engineer why something full of hundreds of holes couldn't be held down by vacuum.
Seal the doors....seal the windows....get a larger pump....:lol:
 
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TheeCircle™ (EuroPeon Division)
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mowens

I thought about telling him that he needs to put little, tiny seal grooves around each cell of the honeycomb.
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"I would gladly risk feeling bad at times if it also meant that I could taste my dessert." - Data

jstell

Quote from: mowens on October 21, 2025, 02:01 PMI thought about telling him that he needs to put little, tiny seal grooves around each cell of the honeycomb.
Or fill all the cells with wax.  Then give it to the engineer to clean the wax out.
"You said we needed to use vacuum.  We needed to seal it so it stayed down."
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Zoffen

If these are flat 3 axis router parts you might be able to do it....

Depending on how thick the honeycomb wall was you can make custom plastic "Top Covers" that are the shape of your part and then put the "Top Cover" on the honeycomb and apply vacuum. You then machine the inner features and put plastic over each feature as you cut it. Then cut the outer profile. This would be for a router table with a big ass vac pump. You might be able to just lay plastic on the honeycomb and then use a razor to cut out where your features would go as well. As long as you got a big enough part and vac pump you can make some magic happen.
Believe none of what you hear and only half of what you see.

Safety! is no Accident!

mowens

These parts have a compound contour and will be ran on a 5 axis router.
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TylerBeer

If he's that dumb, imagine if he didn't go to college? Would've asked you to pull compressed air on it

Jeff

Reason #479 why engineers are not as smart as the general public thinks they are.
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SuperHoneyBadger

Quote from: Jeff on October 22, 2025, 05:14 AMReason #479 why engineers are not as smart as the general public thinks they are.

Pfft... Try telling that to my wife's mom. She's still asking me to this day when I'm going to night school to be an Engineer. I figure if I do, I'll lose my few dozen valuable IQ points (you know, the ones over 150) and start making the mistakes I'm fixing every day.
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Jeff

Quote from: SuperHoneyBadger on October 22, 2025, 06:04 AMPfft... Try telling that to my wife's mom. She's still asking me to this day when I'm going to night school to be an Engineer. I figure if I do, I'll lose my few dozen valuable IQ points (you know, the ones over 150) and start making the mistakes I'm fixing every day.
One of my close friends that I grew up with went to Michigan Tech to be an engineer in 1989. In the late 90's-early 2000's we got into it because he thought he was smarter than me in the machining business. So cocky and arrogant looking down his nose at me because I was "just a shop rat" (his words).
You can't reason with 99% of them. It's futile.
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SuperHoneyBadger

Quote from: Jeff on October 22, 2025, 06:27 AMYou can't reason with 99% of them. It's futile.

Of all the engineers I knew in my 20s, I talk to exactly zero of them today. Don't know how it naturally attracts that type, but it does. Civil, electrical or mechanical doesn't seem to matter. They always asked for my help too, because they had no practical knowledge at all, and I was knee deep in chips. But Allah forbid I need a favour from them... No help for the big man when shit hits the fan.

Never having to worry about money must be nice though, I still do from time to time.
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